Friday, January 11, 2008

Facilitator’s Question and Student's Answer

Facilitator’s Question: What are the rationales for the logos used (as shown in your Blog) in the logistical packaging? Explain.


Answers:

Many types of symbols for package labelling are nationally and internationally standardized. Some requirements and symbols exist to communicate aspects of consumer use and safety. For example, class 1 to 9 hazardous goods symbols. It is a common understanding for handlers of goods and the message is passed down easier from one to another.


For Hazard signs, it is to communicate the characteristics of the product and how to handle the product. At the same time warn people to keep out from the product. An example is will be shown below:



This is a hazard sign for Flammable Gas. It indicates to the workers handling such goods that any material which is a gas at 20°C (68°F) or less and 101.3 kPa (14.7 psi) of pressure and which is ignitable at 101.3 (14.7 psi) when in a mixture of 13% or less by volume with air; or has a flammable range at 101.3 kPa (14.7 psi) with air of at least 12% regardless of lower limit. Thus when handling the dangerous goods they need to be extra careful with the surrounding temperature and gas compound. This also applies when they are transporting and storing the dangerous goods with this harzard sign logo.

Different hazard sign logos indicates different characteristics and nature of the different dangerous goods thus all required different handling and care. The reason for having such signs is to allow workers to truely know the nature of the goods that they are handling and thus take extra care. In addition, the sign also tells whether the goods can be stored with other goods. Overall, it is to reduce accidents from happening and ensure the safety of the workers.


For other symbols on the packaging of the product, it has different meanings; some explanation of the symbols shown below:



This symbol is regularly seen on packages. It is there to remind people to place their rubbish in a rubbish bin rather than dropping it on the floor. It is also aimed at making people aware that they have a responsibility to keep the environment around them tidy and litter free.
These are internationally recognisable symbols for recycling, they are seen on many packages too. Again, it is to remind the consumer of the potential recycling properties of the package he/she is about to throw away. It is aimed at encouraging the consumer to recycling packaging rather than throwing it into a general rubbish bin.

This symbol also means that the material is recyclable. However, the letters ‘alu’ mean aluminium. It means the container is manufactured from aluminium and that it can be recycled and used again. Drinks cans manufactured from aluminium and may have this symbol.

Going into some of the logos for logistics purpose (during handling and transportation)

The logo above is to communicate to those handling the package to keep out of the rain and not to store it in damp conditions. It is normally found on card-based packages which would be damaged if placed in contact with water. Thus workers seeing such logo would know that the product cannot make contact with water or stored in damp conditions as it may damage the product.




The broken wine glass suggests that the product inside the packaging could be easily damaged if dropped or handled without care and attention. Thus when handling such package, the worker will be extra careful not to handle the package too roughly or drop it which will cause the product inside to be damaged.

The logo seen opposite tells those handling the package that it must be stored the right way up. The arrows point towards the top of the package. It is because if the package is tilted, the product inside may be damaged thus requiring the packaged to be facing upwards so was not to be damaged. In this case, the worker will know that the package cannot be tilted therefore considering it as a factor while storing it or consolidating with other products.

Some videos...

Our group has found afew videos for sharing...

First video is on Eco-Friendly Packaging


Second video is on a company Heidelbery using research and technology on packaging


Third video is on a Dual-Label Pallet Printer-Applicator


Fourth is on a Vacuum packaging machine

Wednesday, January 9, 2008

Recyclable Packaging

We have further researched on the recyclable packaging or part of packaging to be more environmental friendly.

Flatboards
100% recyclable carton board product, (as shown in figure), it is specially designed to meet the need of replacing materials like hardboard, medium-density fibreboard (MDF), and chipboard, in which it would cost more to recycle it.
The qualities include: Made up of Bio/kraft 100% recyclable product, where Kraft HS prevents the product from getting damp or wet.
Furthermore, it can be customized according to company’s unique requirements. Flatboard is also available in rolls for possible automatic use. When many different lengths are needed, cutting from a roll minimizes waste.






PALLRUN

It is a 100% recyclable cartonboard pallet foot for replacing wooden or other kinds of pallets, wherever possible. It is a combination of compact cartonboard (U-profiles) and stabilisation elements (cores) and is further reinforced by wet strengtened kraftliner on the lower and upper seams. All the elements are fixed together with a special hotmelt glue. There are many ways to use Pallruns. In fact, PallRuns can be used wherever there is need of palletisation in a modern way. Its recyclability is especially important. It can be combined with all existing methods of palletisation and transport packaging.







ITW Plastic Packaging Tier Sheets

These tier sheets are manufactured to comply with the demands of the food and beverage industry’s packaging standards. Tier, unlike fiber sheets, are un-affected by moisture (spills) and they are not easily damaged from mishandling.
ITW Plastic Packaging Tier Sheets are made of 100% plastic. The moisture resistant sheets offer greater cleanliness, retain flatness and provides many more re-uses than corrugated or solid fiberboard divider sheets. ITW Tier Sheets are placed between layers of beverage or food containers, aluminum or steel cans, glass or PET bottles and other rigid packaging for maximum load stability, reduced contamination and greater product protection. In addition, ITW Tier sheets are recycable.





Plastic Slip Sheets

Plastic Slip Sheets are custom designed, die cut flat sheets which are utilized in handling, storage and shipping of unitized goods, replacing traditional pallets and fiber slip sheets. Plastic slip sheets allow lesser movement of packaged thus enable user to ship more product, in less space, and reduce overall freight cost associated with packaging.





Packaging Logos/ Symbols/ Labels

Logos or Symbols indicated on the packages communicate the nature of the product and whether it requires special handling and the kind of handling required. Many types of symbols for package labelling are nationally and internationally standardized. On the other hand, Labels like Bar codes, Universal Product Codes, and RFID labels are used for automated information management. In addition, shipments of hazardous materials or dangerous goods have special information and symbols as required by UN, country, and specific carrier requirements. Two examples are below:

With transport packages, standardised symbols are also used to aid in handling. Examples of such symbols are:








While dealing with Dangerous Goods, the Hazardous symbol is a requirement to be on the package. The Hazardous symbol communicate the characteristics of the product and how to handle the product. At the same time warn people to keep out from the product.


Some other types of symbols and logos indicate the whether the item is recyclable, or show the recycled material content.
For Metals
Most beverage and food cans made from steel and aluminium can be recycled with logos like:




For Cupboard
The below symbol, called the Mobius loop, is most commonly found on cardboard packaging and denotes that the item is recyclable.


For Glass
Whilst most glass containers are recyclable, this symbol reminds consumers to recycle glass jars and bottles.




For Plastics
There are a wide range of plastics used in packaging. To make sorting and thus recycling easier, the American Society of Plastics Industry developed a standard marking code to help consumers identify and sort the main types of plastic. These types and their most common uses are shown below:







Other symbols
Another symbol often appearing on packaging is the German 'Green Dot'. This does not have any environmental significance, meaning only that the manufacturer has paid a fee towards the packaging recovery system in Germany.


Extra information on customed packaging

This is just some of the extra information on the "not so common" packaging..


Custom Crates
Crate box, often made of wood, are usually customed to transport large, heavy or awkward items which cannot fit well in the containers.


Crates can be made of wood, plastic, metal or other materials. Most plastic crates are smaller and are more commonly called a case or container. Metal crates are hardly used because of its weight.






Vacuum Packing
Vacuum Packing (also known as Barrier Bag Packing) is a water vapor-proof enclosure. This is accomplished by first cushioning all sharp protrusions on the item being packaged. Next the product will be wrapped with desiccant bags containing silica gel or clay. The desiccant absorbs moisture from the air that is trapped in the voids of the unit itself and helps to maintain a 20 to 30 percent of humidity factor for a period of 18 to 24 months within the desiccant bag. Once the desiccant has been placed inside the foil barrier all seams are hermetically sealed and excess air is evacuated with the use of a vacuum prior to the final seal.


More Research on Logistical Packaging

Focusing on logistical packaging and into the 2 areas which are containers and pallets.

Firstly, containers..
Standard containers, which are also known as general purpose containers, are enclosed on all 4 sides. However, there are containers withdoors at one or both end(s). In addition, the various types of standard container also differ in dimensions and weight, resulting in a wide range of standard containers. Standard containers are mainly used as 20' and 40' containers but containers with smaller dimensions are very seldom used. Furthermore, the current trend is heading towards using even longer dimensions containers like 45' containers. Basically the advantages of containers are the low material costs, easy to repair however it has high tare weight and is susceptible to corrosion and difficult to clean owing to corrugated walls.

Below is some different types of containers:

Open Top containers - can be used for all types of general cargo (dry cargo).


Refrigerated Containers
This type of refrigerated container has an integral refrigeration unit for controlling the temperature inside the container. When being transported by ship, integral units have to be connected to the on-board power supply system. Refrigerated containers are used for goods which need to be transported at a constant temperature above or below freezing point. These goods are divided into chilled goods and frozen goods, depending on the specified transport temperature. They usually carry fruits, vegetables, meat and dairy products, such as butter and cheese.







Tank Containers
Tank containers are used for holding liquids, sometimes for gases.


Secondly, Pallets..

Pallet is a flat transport structure that supports goods in a stable fashion while being lifted by a forklift, pallet jack, or other jacking device. Items on the pallet are secured with straps or stretch-wrapped plastic film to keep the items on the pallet in place.
While the majority of pallets are made of wood, pallets manufactured from plastic, metal, and paper can also be found. Each material has pros and cons.


Wood Pallets are reusable, repairable, and recyclable and they come from a renewable resource. Wood fiber created by grinding up worn out pallets is used to create products such as fuel pellets, insulation, pressed logs, decorative landscape mulches, home building materials and many other environmentally friendly items.

Plastic pallets are much better as compared to wood and metal pallets. This is because plastic pallets offer distinct safety, ease-of handling, durability, and sanitation advantages over wood or metal pallets. In addition, plastic pallet are produced using high-pressure injection molding which produce sophisticated, complex, & lightweight designs. These results are much more difficult to achieve with other materials and molding processes. A plastic pallet will not rot or rust, and it will not damage the products during storage or shipment (for example, wooden pallets can absorb moisture from fruits and vegetables). The only thing is that plastic pallets are expensive.

Material used in Packaging

Plastic
This is the most common packaging material however it is one of the most difficult material to dispose. Plastics being so common is because they are light, strong and cheap to manufacture. Due to those reasons, plastics has also become an alternative to cardboard and glass packaging materials. Unfortunately plastics contributes to almost 10% of rubbish in the whole word. They are a problem in landfills as they are bulky, they contaminate and degrade slowly.












Metal
Metal is most appropriate for packaging foods, drinks, such as soft drinks and beers (canned food and drinks). In which, aluminium is often used.
As aluminium is light and strong at the same time, but requires a lot of raw materials and energy to make it. The majority of cans of soft drinks, lids, aluminium foil, etc. are made from aluminium. On the other hand, tin plate is a solid, heavy steel covered with tin to protect it against rust. It is used to package canned foods.




Brick carton
A light, strong and air-tight packaging material which is ideal for transporting and storage. However due to its complex composition, it is very difficult to reycle. Nonetheless, it is becoming the main packaging material used for basic foodstuffs.



Cardboard
Cardboard is also quite common in packaging materials and wrapping. Cardboard however can be soft and break easily. The good things about this packaging material is that it is easy to recycle and reuse. Cardboard is used in the form of boxes, sheets and corrugated cardboard.





Glass
An ideal material for foods, especially liquids. It is inalterable, strong and easy to recycle.
However, its weight and shape may involve some difficulties for transport and storage.